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September 26, 2011
Brewery Tour
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The hot liquor tank is a very nice piece of equipment. It holds about 25 gallons of sparge water, its heated by a water jacket with an electric heating element that is also automated.
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The RIMS mashing system is by far the most complicated part of the brewery. It uses a 30 gallon blichmann kettle, false bottom and sparge arm. Mash water is recirculated from under the false bottom and back over the top of the grain bed. The flow rate is controlled by a flow rate meter and a gate valve. The system is automated with the use of an automated gas valve and temperature probe.
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The automation for the system is achieved through a BCS-462, The unit controls the gas valves and takes temperature readings from the HLT, Mash, and all refrigeration spaces. It can be accessed online from anywhere making reading the data logs and changing fermentation temperatures very easy.
The unit can be accessed at control.hollisbrewco.com (user: admin, pass: beer) these are guest settings so feel free to visit without fear of changing any settings.
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Fermentation takes place in a 27 gallon blichmann conical fermenter when its available. It lives in the seven-up fridge in the above photo. Soon the 42 gallon extension will be making an appearance hopefully in time for the run of assorted winter porters. Next upgrade for this system is a thermowell to monitor actual beer temperature and not ambient temperature.
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Thats most of the brewery. I didn't bother showing the storage spaces because nobody really needs to see empty bottles and kegs stacked up. Here are a few pictures of the whole operation.
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Labels:
automation,
BCS-462,
blichmann,
brewery,
brewing,
fermenator,
monster mill,
RIMS,
walk-in
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you have a seriously sweet brewing setup
ReplyDeleteThanks James, its been a lot of work to set up but its really close to being perfect.
ReplyDeleteWow man amazing stuff! I really like your web interface too. Whats your professional background?
ReplyDeleteNo real professional background. Currently I'm a petroleum products distribution technician (AKA gas jockey) and my brother with who I brew is a mechanic. We did lots of research drank lots of beer and sustained many injuries to get this system up and running.
ReplyDeleteGlad you like the interface I recently tried to simplify it a little as it had too much going on.
Don't forget to follow the blog on Facebook or with Google Cheers :)
WOW all that stainless
ReplyDeleteI think I have seen it before
Keep up the good work
love ya